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Rogers TMM6 2-Layer 50mil EPIG PCB – Microwave & Stripline Applications
1. Introduction to Rogers TMM6 PCB
Rogers TMM6 thermoset microwave material is a ceramic thermoset polymer composite designed for high plated thru-hole reliability stripline and microstrip applications. TMM 6 laminates offer a combination of the benefits of both ceramic and traditional PTFE microwave circuit laminates without requiring the specialized production techniques common to those materials, all at a unique dielectric constant (Dk) compared to other materials in the product family.
This 2-layer rigid PCB is constructed entirely with TMM6 as the core material, making it ideal for demanding RF and microwave circuitry, power amplifiers, filters, satellite communication systems, and GPS antennas. The EPIG (Nickel-free) surface finish ensures excellent solderability and wire-bonding reliability.

2. Key Features of Rogers TMM6 PCB
Dielectric constant (Dk) of 6.0 ± 0.08 at 10GHz Dissipation factor of 0.0023 at 10GHz Thermal coefficient of Dk: -11 ppm/°K CTE matched to copper (18 ppm/K, 18 ppm/K, 26 ppm/K) Decomposition Temperature (Td): 425 °C TGA Thermal Conductivity: 0.72 W/m/K Resistant to process chemicals, reducing damage during fabrication Based on thermoset resin, allowing for reliable wire-bonding All common PCB processes can be used with TMM6 materials
3. Benefits of Rogers TMM6 PCB
Mechanical properties resist creep and cold flow Resistant to process chemicals, reducing damage during fabrication Based on thermoset resin, allowing for reliable wire-bonding All common PCB processes can be used with TMM6 materials Exceptional Dk uniformity and tight tolerance (6.0 ± 0.08) for consistent impedance control Low dissipation factor (0.0023) ensures high performance at microwave frequencies CTE matched to copper enables high reliability plated through holes High thermal conductivity (0.72 W/m/K) facilitates heat removal Thermoset resin does not soften when heated, preventing pad lifting during wire bonding
4. PCB Construction Details
| Item | Specification |
| Base material | Rogers TMM6 (ceramic thermoset polymer composite) |
| Layer count | 2-layer |
| Board dimensions | 85.6mm x 99.75mm = 1 PCS, ±0.15mm |
| Minimum Trace/Space | 4/6 mils |
| Minimum Hole Size | 0.35mm |
| Blind vias | No |
| Finished board thickness | 1.35mm (50mil core) |
| Finished Cu weight | 1 oz (35 μm / 1.4 mils) outer layers |
| Via plating thickness | 20 μm |
| Surface finish | EPIG (Nickel-free) |
| Top Silkscreen | No |
| Bottom Silkscreen | No |
| Top Solder Mask | No |
| Bottom Solder Mask | No |
| 100% Electrical test | Used prior to shipment |
5. PCB Stackup (2-Layer Rigid Structure)
| Layer | Material | Thickness |
| Copper_layer_1 (Top) | Copper | 35 μm (1 oz) |
| Dielectric | Rogers TMM6 Core | 1.27 mm (50mil) |
| Copper_layer_2 (Bottom) | Copper | 35 μm (1 oz) |
6. PCB Statistics
| Parameter | Value |
| Components | 23 |
| Total Pads | 41 |
| Thru Hole Pads | 25 |
| Top SMT Pads | 16 |
| Bottom SMT Pads | 0 |
| Vias | 6 |
| Nets | 2 |
7. Rogers TMM6 Material – Product Introduction
Rogers TMM® 6 thermoset microwave material is a ceramic thermoset polymer composite designed for high plated thru-hole reliability stripline and microstrip applications. TMM 6 laminates offer a combination of the benefits of both ceramic and traditional PTFE microwave circuit laminates without requiring the specialized production techniques common to those materials, all at a unique dielectric constant (Dk) compared to other materials in the product family.
TMM6 laminates have an exceptionally low thermal coefficient of dielectric constant, typically less than 30 ppm/°C. The material's isotropic coefficients of thermal expansion, very closely matched to copper, allow for production of high reliability plated through holes, and low etch shrinkage values. Furthermore, the thermal conductivity of TMM laminates is approximately twice that of traditional PTFE/ceramic laminates, facilitating heat removal. TMM6 laminates are based on thermoset resins, and do not soften when heated, enabling reliable wire bonding without pad lifting or substrate deformation.

8. Features and Benefits Summary
| Feature | Benefit |
| Dk 6.0 ± 0.08 @ 10 GHz | Exceptional uniformity and tight tolerance for consistent impedance |
| Df 0.0023 @ 10 GHz | Low loss for high-frequency microwave designs |
| Thermal coefficient of Dk: -11 ppm/°K | Stable electrical performance over temperature |
| CTE matched to copper (18/18/26 ppm/K) | High reliability plated through holes |
| Thermal conductivity 0.72 W/m/K | Efficient heat removal, approximately 2x traditional PTFE/ceramic |
| Thermoset resin | Reliable wire bonding, no pad lifting, no softening when heated |
| Resistant to process chemicals | Reduces damage during fabrication and assembly |
| All common PCB processes compatible | No specialized production techniques required |
9. TMM6 Typical Properties (Data Sheet)
| Property | Typical Value | Direction | Units | Condition | Test Method |
| Electrical Properties |
| Dielectric Constant (process) | 6.00 ± 0.080 | Z | — | 10 GHz | IPC-TM-650 2.5.5.5 |
| Dielectric Constant (design) | 6.3 | — | — | 8 GHz - 40 GHz | Differential Phase Length Method |
| Dissipation Factor | 0.0023 | Z | — | 10 GHz | IPC-TM-650 2.5.5.5 |
| Thermal Coefficient of Dk | -11 | — | ppm/°K | -55 to +125°C | IPC-TM-650 2.5.5.5 |
| Insulation Resistance | >2000 | — | Gohm | C/96/60/95 | ASTM D257 |
| Volume Resistivity | 1×10⁸ | — | Mohm·cm | — | ASTM D257 |
| Surface Resistivity | 1×10⁹ | — | Mohm | — | ASTM D257 |
| Electrical Strength | 362 | Z | V/mil | — | IPC-TM-650 2.5.6.2 |
| Thermal Properties |
| Decomposition Temperature (Td) | 425 | — | °C TGA | — | ASTM D3850 |
| CTE (X-axis) | 18 | X | ppm/K | 0-140°C | ASTM E831 / IPC-TM-650 2.4.41 |
| CTE (Y-axis) | 18 | Y | ppm/K | 0-140°C | ASTM E831 / IPC-TM-650 2.4.41 |
| CTE (Z-axis) | 26 | Z | ppm/K | 0-140°C | ASTM E831 / IPC-TM-650 2.4.41 |
| Thermal Conductivity | 0.72 | Z | W/m/K | 80°C | ASTM C518 |
| Mechanical & Physical Properties |
| Copper Peel Strength (after thermal stress) | 5.7 (1.0) | X,Y | lb/inch (N/mm) | after solder float 1 oz EDC | IPC-TM-650 2.4.8 |
| Flexural Strength (MD/CMD) | 15.02 | X,Y | kpsi | A | ASTM D790 |
| Flexural Modulus (MD/CMD) | 1.75 | X,Y | Mpsi | A | ASTM D790 |
| Moisture Absorption (1.27mm) | 0.06 | — | % | D/24/23 | ASTM D570 |
| Moisture Absorption (3.18mm) | 0.20 | — | % | D/24/23 | ASTM D570 |
| Specific Gravity | 2.37 | — | — | A | ASTM D792 |
| Specific Heat Capacity | 0.78 | — | J/g/K | A | Calculated |
| Lead-Free Process Compatible | Yes | — | — | — | — |
10. Primary Application Areas
RF and microwave circuitry Power amplifiers and combiners Filters and couplers Satellite communication systems Global Positioning Systems (GPS) Antennas Patch Antennas Dielectric polarizers and lenses Chip testers
11. Quality Assurance
Type of artwork supplied: Gerber RS-274-X Accepted standard: IPC-Class-2 Availability: Worldwide 100% Electrical test prior to shipment
12. Standard Thicknesses, Panel Sizes & Claddings
| Parameter | Options |
| Standard Thicknesses | 0.015" (0.381mm), 0.025" (0.635mm), 0.030" (0.762mm), 0.050" (1.270mm), 0.060" (1.524mm), 0.075" (1.900mm), 0.100" (2.500mm), 0.125" (3.175mm), 0.150" (3.810mm), 0.200" (5.080mm), 0.250" (6.350mm), 0.500" (12.70mm) +/- 0.0015" |
| Standard Panel Sizes | 18" x 12" (457 x 305mm), 18" x 24" (457 x 610mm), additional sizes available |
| Standard Claddings | EDC: ½ oz (18μm) HH/HH, 1 oz (35μm) H1/H1; additional claddings such as heavy metal and unclad available |
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